Machinists play a critical role in various steps in manufacturing. They work with grinders, lathes, mills, CNC machines, and other precision tools to shape metal parts. This is a skilled trade that requires training and considerable attention to detail. It comes with serious on-the-job risks, so proper safety is vital.
The onus is on the employer to ensure they have everything in place to keep these workers safe. This includes making sure the equipment is in proper working condition and having appropriate safety protocols.
Flying metal shards and debris
When machinists cut, drill, or grind metal, the process often produces tiny metal fragments that can fly through the air at high speeds. These shards pose a risk of eye injuries, especially if safety goggles or face shields aren’t provided or used properly.
Hand and finger injuries
Operating heavy-duty machines means constantly working near spinning parts, sharp tools, and hot surfaces. A moment’s distraction can result in cuts, crush injuries, or amputations. Gloves can offer some protection, but wearing the wrong type can actually create hazards if they get caught in moving machinery.
Exposure to chemicals and coolants
Many machining processes use coolants, lubricants, or solvents to reduce heat and friction. These liquids can become aerosolized and hang in the air. Prolonged exposure to these substances—especially through skin contact or inhalation—can cause irritation, allergic reactions, or even severe respiratory issues such as COPD or industrial asthma. Employers may need to provide protective clothing or breathing apparatus to keep their employees safe.
Noise exposure
Machining equipment is loud, and repeated exposure to high decibel levels can lead to permanent hearing loss. Machinists often work around multiple machines at once, creating a steady level of background noise that can damage hearing over time if proper ear protection isn’t worn.
A machinist who suffers an on-the-job injury should seek immediate medical treatment. The cost of this should be covered by workers’ compensation, but there may be other benefits that these workers qualify for. The certified workers’ compensation specialists at Wolf, Baldwin & Associates are ready to work with people who want to ensure they get the benefits they’re due, so contact us today.

